Teaching development using final year projects

S.A.Hayes and J. Hopley.

Working in the Diamond opens up interesting possibilities when it comes to teaching, that I am not sure I have seen elsewhere, one of these is available via individual final year investigative projects. Often individual student projects are conducted in research groups, but here I don’t have a research group, so instead I use my teaching equipment within the Flight Simulation and Propulsion lab. The kit we have is state-of-the-art and we have the wonderful job of creating new practical experiences that meet the needs of our students. This continues to expand as we continually strive for the next development.

One thing I realised is that I could use these final year project students to develop equipment for their peers. Pedagogically this is quite interesting, as one student directly contributes their understanding to the development of other students. It is also interesting, as I can use it to develop the equipment we need for the next generation of labs, to meet our future needs. In practice, the student doing the project gives something to the students who use the equipment, but also the students who use the equipment validate the project. Facilitating this two-way communication of learning is a fascinating process, and watching projects grow as students develop can lead the project in unexpected directions. I will discuss two examples of this, one being the development of realistic flight control systems, and the other an instrumented petrol engine.

3 years ago, I started a project to implement force feedback into our flight simulators, to improve the realism of the simulators. I wanted to do this as I tutor students who are learning to fly, and enabling them to practice in realistic flight simulators would be very desirable. This project has slowly developed until now it is flyable, with the latest student, Josh, building a cockpit system for improved realism. Here are some of his thoughts on the process:

During my final year project, I was faced with the challenge of improving the realism of the current flight simulators in the Diamonds Flight Simulation and Propulsion Laboratory. After specialising in the aero propulsion stream, the more avionics focused task posed an exciting challenge which I was eager to tackle and to expand my knowledge. Through the project, my extensive levels of research helped me to acquire an in-depth knowledge of the topic. This coupled with my enthusiasm for the task really pushed me to take the project as far as I could in the time frame available.

Through my projects development I was able to acquire knowledge as to how other certified flight simulators function some aspects of which I was able to introduce into my own system. I was also able to improve the realism of the prior force feedback device and introduce aircraft controls such as a trim wheel and throttle plunger which was able to communicate with the simulator to provide a more realistic flying experience. With the progress that has been made in the project up to this point, I now envision the possibility of creating a fully certified yoke device and a full surrounding cockpit. This could then be developed further by future students who select this final year project.

Not only has this benefited my knowledge and understanding, but it has made me realise what a fantastic opportunity this project could provide to other students. With room for future development, more knowledge and understanding can be acquired by future students taking this project. In addition, aviation enthusiasts and students, particularly those taking the AER299 Ground and Flight Training module, can use the device to acquire more realistic and immersive flight training and could potentially acquire certified flight hours in the future. As a result, this final year project provides a unique concept like no other, whereby learning is continuous, and a closed loop is formed with both the developer and user benefiting from the projects development.

The developing cockpit simulator

In addition to this, we have running jet engines for students to use to make measurements as they study aircraft propulsion. We would also like a petrol engine, and again student projects give me the opportunity to develop the equipment that we require. The engine is a small radio-controlled model engine and, in keeping with the aerospace theme of the lab, drives a propeller. Students are developing systems to control the engine and measure thrust, fuel consumption and engine revs, with possible expansion to measuring cylinder pressure in the future. They thus get to work on a real engine, and again focus their work on the learning of their peers.

This process allows me to develop new equipment, much of which either doesn’t exist, or is prohibitively expensive. It allows me to teach students the fundamentals of engineering with live, important, and practical projects, hopefully enthusing them with practical engineering examples that directly relate to industry. But also, students get to write the user manual and lab sheet for equipment that they create, receiving feedback from users quickly for incorporation into future iterations of the work. This close relationship between different student and year groups, and the resultant feedback/feedforward dynamic in my view improves learning at all levels.

I find this process really interesting, because the students take the project that I define, and use their own experiences as students in earlier years, and conversations with their peers, to educate me as to what they did and did not know at that time. I can sit and define a project, but they can more easily relate to it from the perspective of other students. I would not have developed the cockpit at this stage, being contented with a force feedback controller, but Josh identified the desire of the students for added realism and took it forward, exceeding my expectations. Perhaps that is what I find most enjoyable as an academic, I am constantly surrounded by enthusiastic students who want to take control of their learning, while I stand as a facilitator gently guiding as they negotiate the developments, looking both forward to their future career and backwards to what they wanted when they were in the lower years.

Now if we could only get in the labs…

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